Manufacturing & Industry 4.0 Software for Sydney & Melbourne

Q: Can you integrate with the machines and PLCs we already have on the shop floor?

In most cases, yes, provided they expose usable data through an existing controller, gateway, or IoT sensor setup. We confirm integration feasibility with your specific equipment during discovery, before any development is scoped.

Q: Do you replace our existing ERP, or work alongside it?

In almost all cases, we work alongside your existing ERP rather than replacing it, building the shop-floor and production layer that integrates with it. Replacing a working ERP is rarely the right call, the gap is usually between the ERP and what actually happens on the floor.

Q: We currently track quality and production data on paper or in spreadsheets. Can you replace that?

Yes, this is one of the more common starting points for manufacturers who come to us. We build digital quality tracking and shop-floor data capture tools that replace paper and spreadsheet processes, scoped to your specific quality requirements rather than a generic checklist.

Q: Do you build for small and mid-sized manufacturers, or only large enterprise facilities?

We work with small and mid-sized manufacturers, the segment often left choosing between an oversized enterprise MES platform and a patchwork of spreadsheets, because most off-the-shelf platforms are priced and built for large multi-site operations.

Q: How long does a manufacturing software project take?

Timelines depend heavily on how many systems and machines need to be integrated and how much new hardware, if any, is required. We scope a realistic timeline during discovery rather than quoting a generic range.

Custom production scheduling, shop-floor visibility, PLC integration, and ERP connectors engineered for Australian manufacturers, built around your actual production line, not a generic MES template.

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Most manufacturers run production on a combination of an ERP system that was not built for shop-floor reality, spreadsheets for scheduling and quality tracking, and machine data that either never leaves the machine or gets copied into a spreadsheet by hand at the end of a shift. Off-the-shelf Manufacturing Execution System (MES) platforms exist to close that gap, but they are built to serve every manufacturer at once, which means the moment your production process has a sequence, a quality check, or a reporting requirement the platform was not built around, you are configuring workarounds instead of running production.

Software Co builds custom manufacturing and Industry 4.0 software for Australian manufacturers, covering production scheduling, shop-floor data capture, machine and equipment integration, and the connective work between shop-floor systems and the ERP your business already runs on. We are not an MES vendor selling a fixed product, everything we build is scoped to your actual production line and quality requirements.

Why Australian Manufacturers Partner With Software Co

Off-the-shelf manufacturing platforms are strong at the parts of production that are the same everywhere, but most manufacturers have at least one process, one quality requirement, or one piece of legacy equipment that does not fit a generic template. We build the software that closes that specific gap: production scheduling that reflects how your line actually runs, shop-floor dashboards that show what your managers actually need to see, and integration work that connects machine data, your ERP, and your reporting into one system instead of three disconnected ones.

Manufacturing Industry 4.0 Software

Australian Manufacturing Security, Compliance & Industry 4.0 Architecture

ISA-95 Control Layer Alignment

Platform architecture structured around international ISA-95 standards, keeping shop-floor execution layers cleanly separated from corporate IT networks to maintain operational resilience and cyber safety.

ACSC Industrial Cybersecurity Standards

System security designs following Australian Cyber Security Centre (ACSC) guidance for OT and IoT environments, featuring encrypted edge communication protocols and strict role-based access control (RBAC).

Australian Sovereign Cloud & Local Data Governance

Compliance with the Privacy Act 1988 and local data sovereignty requirements. All production telemetry, quality records, and operational logs reside securely within Australian-hosted AWS or Azure data centers located in Sydney and Melbourne.

Core Engineering Solutions for Advanced Manufacturing

Production Scheduling & Planning

Custom scheduling software built around your actual production sequences, changeover times, and capacity constraints, replacing the spreadsheet-based planning that becomes unmanageable once a production line has more than a handful of variables to juggle.

Shop-Floor Data Capture & Dashboards

Real-time dashboards that bring production output, downtime, and quality data into one view for shop-floor supervisors and management, replacing end-of-shift manual data entry with data captured as production actually happens.

Machine & Equipment Integration

Integration with machine controllers, PLCs, and IoT sensors already on your shop floor, pulling production and equipment condition data into your systems without requiring a full equipment replacement, and building predictive maintenance alerts where condition data is available.

Quality Management & Traceability

Digital quality tracking and traceability tools, replacing paper-based quality checks and enabling batch or lot-level traceability where your industry or your customers require it, built around your specific quality process rather than a generic checklist template.

ERP & Legacy System Integration

Integration work connecting shop-floor and production systems to your existing ERP, inventory, and finance systems, so production data feeds directly into the systems your business already runs on instead of sitting in a separate, disconnected tool.

Our 6-Step Industrial Software Delivery Lifecycle

Discovery & Production Line Mapping

We start by understanding your actual production process, existing systems, and the specific scheduling, quality, and reporting requirements that generic platforms have not been able to handle, before scoping any development work.

Integration & Data Scoping

We map which machines, controllers, and existing systems the new software needs to connect to, and confirm what data is actually available to capture versus what would require new sensors or hardware.

Design

We design shop-floor tools around how your team actually works on the floor, prioritising speed and clarity for operators over feature density.

Development

Development runs in short, visible sprints, so scheduling, dashboard, and integration features are built and reviewed incrementally rather than delivered as one large release at the end.

Testing & Validation

We test data accuracy from machine integrations, scheduling logic against real production scenarios, and dashboard performance under actual shop-floor conditions, not just in a clean test environment.

Launch & Post-Launch Support

We support rollout on the shop floor and stay involved for updates, new integrations, and scaling as your production capacity or product lines grow.

Manufacturing & Custom Software Portfolio

Clinic 1 - All-in-One Practice Management Software

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Clinic 1 - All-in-One Practice Management Software

BizCap - Australia’s Most Open-minded Lender

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BizCap - Australia’s Most Open-minded Lender

RebateApp - Your Ultimate Rebate Companion

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RebateApp - Your Ultimate Rebate Companion

Shoprun - World’s First Livestream Shopping Centre

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Shoprun - World’s First Livestream Shopping Centre

Fieldr - Productivity, Time Tracking and Task Management

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Fieldr - Productivity, Time Tracking and Task Management

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Twine - A New Kind of Match-making

HealthMate - Decentralising Allied Health. Reimagining Care.

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HealthMate - Decentralising Allied Health. Reimagining Care.

AI Medic - AI-assisted healthcare when you need it

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AI Medic - AI-assisted healthcare when you need it

Frequently Asked Questions

Do you build a full MES (Manufacturing Execution System), or something more specific?

We build custom software scoped to the specific gaps in your production process, whether that is scheduling, shop-floor data capture, machine integration, or quality tracking. For some manufacturers that adds up to something close to a full MES, for others it is a focused tool that plugs into an MES or ERP you already run. We scope this with you during discovery rather than defaulting to a full platform build.

Can you integrate with the machines and PLCs we already have on the shop floor?

Do you replace our existing ERP, or work alongside it?

We currently track quality and production data on paper or in spreadsheets. Can you replace that?

Do you build for small and mid-sized manufacturers, or only large enterprise facilities?

How long does a manufacturing software project take?

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Insights & Ideas

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